These high-tech products use the high-performance foam core “ROHACELL® Triple F” as a crucial basis. This material makes a significant contribution to optimizing performance and reducing weight. The use of “ROHACELL® Triple F” achieves a considerable increase in efficiency, as it not only provides exceptional strength, but also significantly reduces the overall weight of the products.
Rohacell® Triple F is a highly innovative material that sets new standards in the industrial production of complex, three-dimensional components and structural cores. Thanks to the inmold foaming process (IMF), Rohacell® Triple F enables efficient and cost-effective series production. These foam cores are versatile and compatible with all common composite processes such as high-pressure RTM, wet compression molding, autoclave and infusion technology. With customizable densities between 75 kg/m³ and 200 kg/m³, Rohacell® Triple F offers a flexible solution that ensures both cost efficiency and performance in various industrial applications.
Rohacell® Triple F stands for excellent material properties that enable a reduction in weight while simultaneously increasing rigidity and strength. This makes it the ideal choice for demanding projects where high performance and efficiency are required. Find out more about the many possibilities offered by Rohacell® Triple F and how it can optimize your production processes.
Inmold foaming process (IMF)
Rohacell® Triple F uses the inmold foaming process (IMF), which enables the industrial series production of complex, three-dimensional components and structural cores. This process integrates the foam core directly into the mold, ensuring seamless and efficient production.
The IMF process and the outstanding properties of Rohacell® Triple F make it a preferred choice for the production of high-quality composite components in various industries.
The densities of Rohacell® Triple F are flexible and can vary between 75 kg/m³ and 200 kg/m³ depending on customer requirements.
How does the inmold foaming process (IMF) work?
Using the in-mold foaming (IMF) process, PMI granulate is filled into a mold at the required density and foamed directly in this mold. This means that almost all three-dimensional geometries can be mapped. No further mechanical processing is necessary.
The Rohacell® Triple F production process is designed to ensure maximum efficiency and quality. The inmold foaming process (IMF) allows complex, three-dimensional foam cores to be integrated directly into the mold. This process enables seamless and precise manufacturing that can be used in various composite processes, including high-pressure RTM, wet molding, autoclave and infusion technology.
Production of complex molds in a single process step
Reduction of waste, manufacturing costs and lead time
Production of large quantities possible
No reworking necessary - ready-to-use cores
Integration of inserts in the foaming process possible
Available in various densities
Low density fluctuation in the component
Excellent mechanical properties
